TGK 36 Umuyoboro Wimbitse CNC Imashini irambiranye & Gusya
Imiterere yimashini
TGK25 ikurikirana CNC skiving & roting mashini igikoresho gikoresha uburyo bwo gutunganya ibihangano byakazi hamwe nibiryo byizunguruka byibikoresho.Igikoresho cyimashini kirashobora gutahura kurambirana, gusiba no kuzunguruka gutunganya umwobo wimbere wibikorwa, inzira yo gutunganya iroroshye, kandi ibicuruzwa bitunganijwe birasobanutse neza.Ibyiza byingenzi byiki gikoresho cyimashini nuburyo bunoze bwo gutunganya, imikorere ihamye, kandi imikorere ni inshuro 5 kugeza 10 kumashini gakondo irambirana hamwe nimashini zubaha;urwego rwo kugenzura ubwenge ruri hejuru, kandi igenzura rya digitale no kugenzura buri gikorwa cyibikoresho byimashini biroroshye kandi byoroshye.byoroshye gukora.
Ibikoresho bya mashini ya TGK25 bifite ibikoresho bya sisitemu yo kugenzura imibare ya Siemens 828D;agasanduku ka spindle gatwarwa na moteri ya AC servo ifite umuvuduko udasanzwe, kandi icyuma kizunguruka gifata ibyuma bisobanutse neza hamwe no kuzenguruka neza.Agasanduku k'ibiryo gakoresha moteri ya AC servo ifite umuvuduko udasanzwe;ifite ibikoresho byumupira muremure cyane kugirango umenye ibyokurya bihanitse kandi bihamye byisanduku ya spindle.Imashini isakara no kuzunguruka ya CNC ifite ibikoresho byo mu rwego rwo hejuru byiyongera kandi bigabanya gukuramo ibikoresho no kuzunguruka, uburyo bwihariye bwo gusubiza inyuma ibikoresho bya pneumatike na hydraulic, igihangano cyarakozwe, kandi icyuma cyo hanze cy’impande zombi za silinderi gikoreshwa nka ishingiro.Umwobo w'imbere wuzuye hamwe no kurambirwa inshuro imwe, gusiba no gutunganya.Ibikoresho ntibigomba kuba bikwiriye gukoreshwa gusa na ECOROOL hydraulic scraping head, ahubwo binakwiriye gukoreshwa mumutwe wa pneumatike.Uyu mushinga ni umushinga uhinduka.Ibi bikoresho birakwiriye cyane cyane gutunganya byinshi mumashanyarazi atandukanye ya hydraulic, silinderi nibindi bikoresho bifatika.
Imashini Ibipimo
| NO | Ibintu | Ibisobanuro |
| 1 | Gutunganya Imbere ya Diameter Urwego | Φ60-360mm |
| 2 | Gutunganya Ubujyakuzimu | 1000mm-12000m |
| 3 | Ubugari bwimashini | 650mm |
| 4 | Uburebure bwa Centre | 450mm |
| 5 | Umuvuduko Wihuta, Impamyabumenyi | 60-1000rpm, ibikoresho 4, bidafite intambwe |
| 6 | Moteri nkuru | 45/60 / 75KW, moteri ya AC servo |
| 7 | Kugaburira Umuvuduko | 5-3000mm / min (intambwe) |
| 8 | Gutwara Umuvuduko Wihuta | 3000 / 6000mm / min |
| 9 | Urwego rwo gufunga urwego | Φ120-450mm |
| 10 | Kugaburira moteri | 48N.m （Siemens AC servo moteri） |
| 11 | Moteri ya Coolant | N = 7.5kw 11kw 15kw |
| 13 | Sisitemu ya Coolant Yashyizwe ahagaragara Umuvuduko | 2.5MPa |
| 14 | Sisitemu ikonje | 200L / min 、 200L / min 、 200L / min (amaseti 3) |
| 15 | Sisitemu ya Hydraulic Yashyizwe ahagaragara Umuvuduko | 7 MPa |
| 16 | Umuvuduko w'ikirere | ≥0.4MPa |
| 17 | Sisitemu yo kugenzura | Siemens |
| 18 | Amashanyarazi | 380V.50HZ, Icyiciro 3 (Hindura) |
| 19 | Igipimo cyimashini | L * 2400 * 2100 * (L * W * H) |
Ibice by'imashini zingenzi
1. Uburiri bwimashini
Igitanda gifata inzira ya gari ya moshi ebyiri, kandi ubugari bwa gari ya moshi ni 650mm.Umubiri wigitanda nikintu cyibanze cyibikoresho byimashini, kandi gukomera kwayo bigira ingaruka kumikorere no gukora neza kubikoresho byose byimashini.Kubwibyo, uburiri bwiki gikoresho cyimashini bubumbabumbwe numusenyi wa resin hanyuma ugaterwa nicyuma cyiza cyane HT300.Ifite isura nziza n'imbaraga.Imiterere y'urubavu irumvikana.Uruhande rwinyuma rwigitanda rushyizwe hamwe na ruhago yinyuma, kandi igifuniko cyo gukingira gishyirwa kuruhande rwinyuma, gifite imikorere myiza yo kurinda isura kandi ntamavuta yamenetse.Irashobora gukusanya neza gukata amazi hanyuma ikayasubiza hamwe kugirango ikoreshwe inshuro nyinshi.Igitanda gifata ibice bitandukanijwe, kandi gari ya moshi iyobora ifata intera hagati yo kuzimya (gukomera kutari munsi ya HRC50, gukomera kwimbitse kutari munsi ya 3mm) hanyuma igasya, bigatuma igikoresho cyimashini kigira imyambarire myiza kandi ikagumana neza.
2. Kurambira Isanduku ya Drive
Agasanduku karambiranye ni agasanduku gakomeye kandi gashyizwe kuri pallet.Spindle itwarwa na moteri ya 45KW AC servo, naho kuzunguruka kuzengurutswe n'umukandara wa syncronique utwarwa nuburyo bwo guhindura umuvuduko.Umuvuduko uri hagati ya 3-1000r / min, ibyuma 4, hydraulic automatic guhinduranya intambwe idafite umuvuduko.Guhitamo umuvuduko wo kuzenguruka birashobora kugenwa ukurikije ibintu nkibikoresho byakazi, gukomera, ibikoresho byo gukata hamwe no kumena chip.Ukurikije umuvuduko utandukanye, irashobora gushirwaho binyuze muri progaramu ya sisitemu yo kugenzura imibare, kandi ibyuma bya spindle byatoranijwe mu bicuruzwa byatumijwe mu mahanga nka N SK mu Buyapani.Igikorwa nyamukuru cyibisanduku birambiranye ni ugutwara igikoresho cyo kuzunguruka
3. Sisitemu yo kugaburira amavuta
Biri hagati yigikoresho cyimashini.Ibikorwa nyamukuru byamavuta yakira igice ni: 1. Kwinjiza ibicurane kumurimo.Icya kabiri, shyigikira umurongo urambiranye kugirango ugabanye ihindagurika ryibikoresho mugihe cyo gutunganya.Icya gatatu, impera yimbere ya oiler ifite ibikoresho byo kuyobora igikoresho hejuru yicyapa cyo hejuru cyakazi, gishobora kumenya icyerekezo cyinjira mugihe igikoresho cyo gusiba gitunganijwe.Icya kane, nyuma yo kwakira amavuta ashyizwe kumubiri wigitanda, kanda kumurimo wamazi ukoresheje igikoresho cyo gusubiza amavuta, kandi hamwe hamwe bigira uruhare mugukanda no gufunga hejuru yumusozo wakazi no kwikunda.Amaboko yo kuyobora hamwe na cone birasabwa gukomera, kandi gukomera birasabwa kuba hejuru ya HRC45.
4. Sisitemu yo gukusanya amavuta
Iherereye ibumoso bwibikoresho byimashini, irashobora kugenda yerekeza kumyerekezo yumubiri wigitanda kandi igashyirwa mumwanya.Igikorwa nyamukuru cyigikoresho cyo gusubiza amavuta ni: isura yanyuma ikanda kumurimo kugirango umenye icyerekezo cyibikorwa bitunganijwe kandi isura yanyuma ifunga ibicurane kugirango wirinde gutemba gutemba;hiyongereyeho, amazi yo gukata azengurutswe na chip mugihe cyo gutunganya, kandi anyura mu mwobo wimbere wigikoresho cyo gusubiza amavuta binyuze mumiyoboro ya chip isohora Flow yinjira mumashanyarazi yikora.Igice cyo hepfo cyumubiri ugaruka kumavuta gihujwe na T-shusho hagati yumubiri wigitanda, kandi ingendo ya axial imenya mbere yumwanya wakazi mugihe cyo gutunganya;ifite ibikoresho bya moteri ya servo ya moteri (kubera ko jacking ifata moteri ya servo igezweho cyane, isimbuza uburyo bwa hydraulic jacking uburyo butuma ihinduka ryingufu za jacking rishobora kumenya neza igenzura rya digitale. Uburebure bwurukuta na diameter yibikorwa ni imbaraga zitandukanye, nimbaraga zitandukanye za jacking zatoranijwe kugirango zibuze nozzle guhinduka kugeza kurwego ntarengwa.), kugirango tumenye gushira hamwe no gufunga igihangano cyatunganijwe, Gukomera kwa disiki ya cone birasabwa kuba hejuru ya HRC45, hamwe nubusabane hagati ya disiki yo hejuru na disikuru yo hejuru hejuru kuntebe ikanda ni munsi ya 0.05mm.
4. Sisitemu yo kugaburira imashini
Tayiwani Shangyin yuzuye umupira wamaguru ushyizwe hagati hamwe ninyuma ya kimwe cya kabiri cya groove yumubiri wigikoresho cyimashini, kandi hariho agasanduku kagaburira kumpera, kayobowe na moteri ya 5.5KW AC servo, kugirango bamenye kugaburira kwa igikoresho na palette yo kugaburira (agasanduku karambiranye).Umuvuduko wo kugaburira urashobora guhindurwa nta ntambwe, kandi igikoresho gishobora gukururwa vuba.Igice cyimbere cyimbere yumubiri wigitanda cyimashini gifite ibyuma bisa na T hamwe nagasanduku kagaburira, bikoreshwa mukugaburira ibikoresho bigaruka kumavuta, guhindura imyanya yakazi no gufunga.Sisitemu yo kugaburira yose ifite ibyiza byo hejuru, gukomera, kugenda neza, no kugumana neza.
5. Sisitemu yo Gushyigikira Bar
Ikiboko gishyigikira umurongo urambiranye gishyizwe kumutwe wigitereko hamwe na screw, kandi bigasimbuzwa hamwe numurongo urambiranye, byoroshye kandi byihuse gusimbuza utubari dutandukanye.Irakina cyane cyane uruhare rwo gushyigikira umurongo urambiranye, kugenzura icyerekezo cyimuka cyumurongo urambiranye, no gukuramo ihindagurika ryumurongo urambiranye.Inkunga yimbere imbere hamwe na swivel imikorere.
6. Sisitemu yo Gufasha Ibikoresho
Bifite ibikoresho bibiri bya V-shusho yo guhagarika kugirango ushyigikire akazi.Kuzamura ibice hamwe nutubuto birashobora guhindurwa uko bishakiye ukurikije ibipimo bitandukanye byakazi.Ifite cyane cyane uruhare rwibikorwa byo kwikorera imitwaro no guhinduka, hamwe numwanya wumwobo urambiranye
7. Sisitemu ya Hydraulic
Igikoresho cyimashini gifite ibikoresho bidasanzwe bya hydraulic, bikoreshwa mukugenzura kwaguka no kugabanuka kwigikoresho cya hydraulic hamwe na hydraulic byikora byimuka byimisanduku irambiranye kugirango irangize sisitemu yo kugenzura ibikorwa.Umuvuduko wagenwe ni 7Mpa.Ibice byingenzi bitumizwa mu mahanga ibicuruzwa biva mu bushakashatsi.
8. Sisitemu yo gushungura
Gukonjesha gukonjesha no gukuramo sisitemu: ahanini biherereye inyuma yigikoresho cyimashini, nyuma yo kuyungurura ukoresheje plaque plaque yikora imashini ikuramo chip (filteri ya coarse) → urwego rwa mbere rwungurura amavuta → urwego rwa kabiri rwungurura amavuta hamwe nurundi rwego rwa gatatu nyuma yo gushiramo kandi kuyungurura.Chipi yicyuma yoherejwe mumodoka yabitswe na chip convoyeur ya chip plate, coolant isubira mumavuta ya peteroli, hanyuma coolant igahabwa imashini yakira amavuta ikoresheje sitasiyo ikonjesha, kandi amavuta agatangwa namaseti 3 ya vane pompe kugirango ihuze ibikenewe bitandukanye byubunini bwakazi.
Iyo utunganya umwobo w'imbere w'igikorwa, urufunguzo nyamukuru rw'agasanduku karambiranye rutwara igikoresho cyo kuzunguruka, kandi ibyuma by'icyuma bitwarwa na coolant hanyuma bigasohoka mu mwobo w'imbere w'igikoresho cyo gusubiza amavuta.Imashini ikuramo chip yikora yohereza ibyuma byicyuma mumodoka ibika chip, hanyuma coolant irakusanywa hanyuma igarurwa Koresha.
9. Imashini
Igikoresho cyo kugenzura ibikoresho bya mashini gishyirwa ku ntebe ikanda kandi kigashyirwa ku cyicaro gikanda, cyoroshye gukora ibikoresho byimashini.Ikibaho gikozwe mubyuma byogejwe bidafite ingese, imiterere irahujwe muri rusange, nziza kandi iramba.
Porogaramu yimashini yateguwe muri Siemens kandi ikoreshwa mumyaka myinshi.Turakomeza gutera imbere nkurwego rwisi.
Sisitemu y'amashanyarazi
Igizwe ningenzi kugenzura agasanduku, agasanduku k'ibikorwa, agasanduku ka terefone n'insinga.Ibyingenzi byamashanyarazi nibirango bya Schneider.Agasanduku ko kugenzura amashanyarazi (gukonjesha ubukonje).Igice kinini cyicyuma gikoresha imiterere yindege.Intsinga zifata urwego rwigihugu, kandi insinga zidafite imbaraga zifata insinga zikingiwe.Amashanyarazi atunganijwe neza akurikije amashanyarazi akomeye kandi adakomeye.
| NO | Ibintu | Ibirango | NO | Ibintu | Ibirango |
| 1 | Imashini yumubiri | Yikorewe wenyine | 2 | Boring bar Drive box | Yikorewe wenyine |
| 3 | Akanama gashinzwe | Yikorewe wenyine | 4 | Kuzunguruka | Ubuyapani NSK |
| 5 | Izindi idubu | Ibirango byiza | 6 | Umupira | Ikirango cya Tayiwani |
| 7 | Ibyingenzi byamashanyarazi | schneider cyangwa siemens | 8 | Moteri ya moteri | Ikirango cy'Ubushinwa |
| 9 | Kugaburira moteri ya servo | Siemens | 10 | Kugaburira umushoferi wa servo | Siemens |
| 11 | Sisitemu ya CNC | Siemens | 12 | Ibibyimba | Ubuyapani SMC |
10.CNC Sisitemu yo kugenzura
Igikoresho cyimashini gifite sisitemu ya SIMENS828D CNC, kandi igitutu gikonje cyerekanwa nibikoresho.Moteri yo kugaburira ni moteri ya servo, kandi moteri irarambiranye itumizwa hanze.Ibiryo byintoki, imikorere yo kwisuzumisha.Kugaragaza Imiterere,
Imikorere itandukanye nkimyanya yerekana, kwerekana porogaramu, kwerekana ibipimo byerekana, kwerekana impuruza, kwerekana indimi nyinshi, n'ibindi hamwe na RS232 / USB, birashobora gutegurwa hanze ya mashini.Ibikoresho hamwe na progaramu yinjiza nibisohoka, bishobora gutabwa no kubikwa kuri mudasobwa.Kugena ibice byingenzi bigenzura hamwe na bouton yibikorwa, Ubushinwa bukora ibikorwa hamwe nu guhinduranya ibikorwa, buto, nibindi.Hamwe no kwisuzumisha, imikorere yo kwikingira, ifite ibikoresho bya LCD.
Mubyongeyeho, hashyizweho module itandukanye yo kurinda ibikoresho: Tayiwani Delta PLC + man-imashini y'ibiganiro ikoraho ikoreshwa mugukurikirana igikoresho gikora mugihe nyacyo.Iyo igikoresho gikora kirenze agaciro kateganijwe mbere yigihugu gisanzwe hakiri kare, ibikoresho byigikoresho cyo gukingira imashini bizatabaza mubyiciro bibiri Byihuse cyangwa bihagarare byikora, kandi birashobora guhita byitegereza imikorere yimikorere yibice byimuka byimashini, bifite akamaro kuri kurinda ibyangiritse nibikoresho n'umutekano wo gutunganya ibihangano.Igenamiterere ryoroshye riroroshye, ryihuse, ryoroshye kandi ryizewe.Igikoresho cyo kurinda ibikoresho bya PLC cyongeweho kugirango wirinde neza ibintu bya "gufunga ibikoresho".
