Ibikoresho bya mashini ya TGK25 birakwiriye cyane cyane gutunganya byinshi mumashanyarazi atandukanye ya hydraulic, silinderi nibindi bikoresho bifatika.Abakiriya bacu b'Abashinwa bakoresha imashini zacu kugirango batange umubare munini wibikoresho bya pipe.Iki gikoresho cyimashini gifite ibikoresho byinshi byamashanyarazi bifite imikorere myiza, ituma scraper igenda ikora neza, ikamenya ibikenewe bitandukanye byikoranabuhanga bitunganyirizwa, kandi bigatanga uburyo bunoze bwo guca.Abakiriya bacu b'Abashinwa banyuzwe cyane niyi mashini irambirana, ituma dutsindira abakiriya benshi.Ibi bikoresho kandi nuruhererekane rwibicuruzwa byasabwe nisosiyete yacu mubigo bikomeye byubucuruzi byohereza hanze.
NO | Ibintu | Ibisobanuro |
1 | Gutunganya Imbere ya Diameter Urwego | Φ40-250mm |
2 | Gutunganya Ubujyakuzimu | 150mm-12000m |
3 | Ubugari bwimashini | 650mm |
4 | Uburebure bwa Centre | 350mm |
5 | Umuvuduko Wihuta, Impamyabumenyi | 120-1000rpm, ibikoresho 4, bidafite intambwe |
6 | Moteri nkuru | 45KW, moteri ya AC servo |
7 | Kugaburira Umuvuduko | 5-3000mm / min (intambwe) |
8 | Gutwara Umuvuduko Wihuta | 6000mm / min |
9 | Urwego rwo gufunga urwego | Φ40-350mm |
10 | Kugaburira moteri | 40N.m (Siemens AC servo moteri) |
11 | Moteri ya Coolant | N = 7.5kw 11kw 15kw |
12 | Moteri ya Hydraulic | 1.5kW , n = 1440r / min |
13 | Sisitemu ya Coolant Yashyizwe ahagaragara Umuvuduko | 2.5MPa |
14 | Sisitemu ikonje | 237L / min 、 201L / min 、 153L / min (amaseti 3) |
15 | Sisitemu ya Hydraulic Yashyizwe ahagaragara Umuvuduko | 7 MPa |
16 | Umuvuduko w'ikirere | ≥0.4MPa |
17 | Sisitemu yo kugenzura | Siemens 828D |
18 | Amashanyarazi | 380V.50HZ, Icyiciro 3 (Hindura) |
19 | Igipimo cyimashini | L * 2400 * 2100 * (L * W * H) |
1. Uburiri bwimashini
Iyi mashini yimbitse irambuye ikoresha inzira ya gari ya moshi ebyiri.Uburiri bwiki gikoresho cyimashini bukozwe mumucanga wa resin hanyuma bikozwe hamwe nicyuma cyiza cya HT300.Nimashini irambirana igaragara neza nimbaraga, ituma igikoresho cyimashini kigira imyambarire myiza yo kwambara no kugumana neza.Kora ibicuruzwa byanyuma ubone ibipimo bya geometrike.
2. Kurambira Isanduku ya Drive
Agasanduku karambiranye ni agasanduku gakomeye kandi gashyizwe kuri pallet.Spindle itwarwa na moteri ya 45KW AC servo, naho kuzunguruka kuzengurutswe n'umukandara wa syncronique utwarwa nuburyo bwo guhindura umuvuduko.Umuvuduko uri hagati ya 3-1000r / min, ibyuma 4, hydraulic automatic guhinduranya intambwe idafite umuvuduko.Guhitamo umuvuduko wo kuzenguruka birashobora kugenwa ukurikije ibintu nkibikoresho byakazi, gukomera, ibikoresho byo gukata hamwe no kumena chip.Ukurikije umuvuduko utandukanye, irashobora gushirwaho binyuze muri progaramu ya sisitemu yo kugenzura imibare, kandi ibyuma bya spindle byatoranijwe mu bicuruzwa byatumijwe mu mahanga nka N SK mu Buyapani.Igikorwa nyamukuru cyibisanduku birambiranye ni ugutwara igikoresho cyo kuzunguruka.
3. Sisitemu yo kugaburira amavuta
Iyi mashini irambirana ikoresha inshinge zamavuta hamwe no kugaruka.Kora igikoresho cyimashini ubudahwema gutanga amazi yo gukata kumurimo mugihe cyo gutunganya, bityo bigatuma uburyo bwo gutunganya bworoha kandi burinda igihangano.Igikoresho cyo gusubiza amavuta gituma amavuta yo gukata akora uko azenguruka mugikoresho cyimashini, kugirango amazi yo gukata mugice cyo gutunganya azajyana imyanda mumasanduku yo kugarura.
4. Sisitemu yo kugaburira imashini
Tayiwani Shangyin yuzuye umupira wamaguru ushyizwe hagati hamwe ninyuma ya kimwe cya kabiri cya groove yumubiri wigikoresho cyimashini, kandi hariho agasanduku kagaburira kumpera, kayobowe na moteri ya 5.5KW AC servo, kugirango bamenye kugaburira kwa igikoresho na palette yo kugaburira (agasanduku karambiranye).Umuvuduko wo kugaburira urashobora guhindurwa nta ntambwe, kandi igikoresho gishobora gukururwa vuba.Igice cyimbere cyimbere yumubiri wigitanda cyimashini gifite ibyuma bisa na T hamwe nagasanduku kagaburira, bikoreshwa mukugaburira ibikoresho bigaruka kumavuta, guhindura imyanya yakazi no gufunga.Sisitemu yo kugaburira yose ifite ibyiza byo hejuru, gukomera, kugenda neza, no kugumana neza.
5. Sisitemu yo Gushyigikira Bar
Ikiboko gishyigikira umurongo urambiranye gishyizwe kumutwe wigitereko hamwe na screw, kandi bigasimbuzwa hamwe numurongo urambiranye, byoroshye kandi byihuse gusimbuza utubari dutandukanye.Irakina cyane cyane uruhare rwo gushyigikira umurongo urambiranye, kugenzura icyerekezo cyimuka cyumurongo urambiranye, no gukuramo ihindagurika ryumurongo urambiranye.Inkunga yimbere imbere hamwe na swivel imikorere.
6. Sisitemu yo Gufasha Ibikoresho
Bifite ibikoresho bibiri bya V-shusho yo guhagarika kugirango ushyigikire akazi.Kuzamura ibice hamwe nutubuto birashobora guhindurwa uko bishakiye ukurikije ibipimo bitandukanye byakazi.Ifite cyane cyane uruhare rwibikorwa byo kwikorera imitwaro no guhinduka, hamwe numwanya wumwobo urambiranye
7. Sisitemu ya Hydraulic
Igikoresho cyimashini gifite ibikoresho bidasanzwe bya hydraulic, bikoreshwa mukugenzura kwaguka no kugabanuka kwigikoresho cya hydraulic hamwe na hydraulic byikora byimuka byimisanduku irambiranye kugirango irangize sisitemu yo kugenzura ibikorwa.Umuvuduko wagenwe ni 7Mpa.Ibice byingenzi bitumizwa mu mahanga ibicuruzwa biva mu bushakashatsi.
8. Sisitemu yo gushungura
Gukonjesha gukonjesha no gukuramo sisitemu: ahanini biherereye inyuma yigikoresho cyimashini, nyuma yo kuyungurura ukoresheje plaque plaque yikora imashini ikuramo chip (filteri ya coarse) → urwego rwa mbere rwungurura amavuta → urwego rwa kabiri rwungurura amavuta hamwe nurundi rwego rwa gatatu nyuma yo gushiramo kandi kuyungurura.Chipi yicyuma yoherejwe mumodoka yabitswe na chip convoyeur ya chip plate, coolant isubira mumavuta ya peteroli, hanyuma coolant igahabwa imashini yakira amavuta ikoresheje sitasiyo ikonjesha, kandi amavuta agatangwa namaseti 3 ya vane pompe kugirango ihuze ibikenewe bitandukanye byubunini bwakazi.
Iyo utunganya umwobo w'imbere w'igikorwa, urufunguzo nyamukuru rw'agasanduku karambiranye rutwara igikoresho cyo kuzunguruka, kandi ibyuma by'icyuma bitwarwa na coolant hanyuma bigasohoka mu mwobo w'imbere w'igikoresho cyo gusubiza amavuta.Imashini ikuramo chip yikora yohereza ibyuma byicyuma mumodoka ibika chip, hanyuma coolant irakusanywa hanyuma igarurwa Koresha.
9. Imashini
Igikoresho cyo kugenzura ibikoresho bya mashini gishyirwa ku ntebe ikanda kandi kigashyirwa ku cyicaro gikanda, cyoroshye gukora ibikoresho byimashini.Ikibaho gikozwe mubyuma byogejwe bidafite ingese, imiterere irahujwe muri rusange, nziza kandi iramba.
Porogaramu yimashini yateguwe muri Siemens kandi ikoreshwa mumyaka myinshi.Turakomeza gutera imbere nkurwego rwisi.
Sisitemu y'amashanyarazi
Igizwe ningenzi kugenzura agasanduku, agasanduku k'ibikorwa, agasanduku ka terefone n'insinga.Ibyingenzi byamashanyarazi nibirango bya Schneider.Agasanduku ko kugenzura amashanyarazi (gukonjesha ubukonje).Igice kinini cyicyuma gikoresha imiterere yindege.Intsinga zifata urwego rwigihugu, kandi insinga zidafite imbaraga zifata insinga zikingiwe.Amashanyarazi atunganijwe neza akurikije amashanyarazi akomeye kandi adakomeye.
NO | Ibintu | Ibirango | NO | Ibintu | Ibirango |
1 | Imashini yumubiri | Yikorewe wenyine | 2 | Boring bar Drive box | Yikorewe wenyine |
3 | Akanama gashinzwe | Yikorewe wenyine | 4 | Kuzunguruka | Ubuyapani NSK |
5 | Izindi idubu | Ibirango byiza | 6 | Umupira | Ikirango cya Tayiwani |
7 | Ibyingenzi byamashanyarazi | schneider cyangwa siemens | 8 | Moteri ya moteri | Ikirango cy'Ubushinwa |
9 | Kugaburira moteri ya servo | Siemens | 10 | Kugaburira umushoferi wa servo | Siemens |
11 | Sisitemu ya CNC | Siemens | 12 | Ibibyimba | Ubuyapani SMC |
10.CNC Sisitemu yo kugenzura
Igikoresho cyimashini gifite sisitemu ya SIMENS CNC hamwe na RS232 / USB interineti, ishobora gutegurwa hanze yimashini.Bifite ibikoresho byinjiza nibisohoka, bishobora kwimurwa kuri mudasobwa.Shiraho uburyo bukuru bwo kugenzura hamwe na bouton yimikorere ya sitasiyo, Imikorere yubushinwa nu guhinduranya ibikorwa, buto, nibindi. Kora igikoresho cyimashini gifite intoki zo kugaburira no kwisuzumisha.Imiterere yerekana, imyanya yerekana, kwerekana porogaramu, kwerekana ibipimo byerekana, kwerekana impuruza, kwerekana indimi nyinshi kwerekana guhindura indi mirimo.Igenamiterere ryoroshye riroroshye, ryihuse, ryoroshye kandi ryizewe.Igikoresho cyo kurinda ibikoresho bya PLC cyongeweho kugirango wirinde neza ibintu byo "gufata icyuma".